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A plastic that measures up
BASFs Ultraform® in gas meter from Actaris
Actaris, based in Reims, France, is one of the worlds leading suppliers of equipment for measuring the flow of gases and liquids. The company has recently begun to use Ultraform® polyoxymethylene (POM) supplied by BASF for the housing of the measuring unit of the Gallus 2000 gas meter.
The application
The Gallus 2000 model is a mechanical gas meter that operates according to the positive-displacement diaphragm principle. It is used to measure gas consumption in more than 5 million households throughout Europe. The central body and covers of the measuring unit are now being produced from Ultraform® N 2320 003, a POM supplied by BASF.
Actaris previously used a glass fibre-reinforced thermoplastic polyester for the housing and components of the gas meter produced at the companys main European manufacturing facility at Reims. Ultraform® fulfils all the requirements that plastics used in gas meters have to meet, such as high dimensional stability and impermeability to gas, but it also offers advantages from the processing point of view. Many other components of the Gallus 2000 were already being produced from POM, and the changeover has reduced the complexity of the materials used in the appliance. More than 60 percent of the Gallus 2000 is now produced from POM.
Advantages of unreinforced Ultraform® (POM) compared to reinforced polyester
Unlike the product that was formerly in use, Ultraform® does not have to be specially dried before it is processed. It is injection moulded at a temperature of ca. 200°C, which is 50°C lower than the moulding temperature of the polyester. This reduces energy costs and shortens the cycle time. Because Ultraform® does not have to be reinforced with glass fibres, the wear on the injection moulding tools is reduced by about a half, and the components have less of a tendency to warp. The metrology of the gas meter is more stable.
Design modifications
"Of course, we had to make a few small changes to the design of the components in order to take into account the lower rigidity of the new material", explained Michel Benadassi, Purchasing Manager at Actaris in Reims, "but the effort was worthwhile". A new adhesive also had to be introduced to cope with the less polar POM. "These modifications were quite insignificant, considering that we were changing over from a reinforced to an unreinforced plastic" said Benadassi.
Proven in practice
Ultraform® has been extensively tested in practice, and it is now in regular use in the series production of the Gallus 2000 gas meter. Now that Ultraform® has been successfully introduced at the Actaris works in Reims, it will also be introduced at the production facilities in Italy, China and Argentina.
Actaris is the only international group entirely dedicated to metering products and systems for the distribution and allocation of electricity, gas, water and heat. With the aim of delivering the best service at a local level, Actaris relies on a network of 6,500 employees spread over thirty countries, with a significant presence in Europe, Asia and South America. For further information please visit www.actaris.com
Additional technical information on Ultraform® is available via e-mail from ultraplaste.
infopoint@basf.com or on the internet at www.basf.de/ultraform
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